Industrial Electroplating Capabilities
Why Choose Gatto?
We’re Big. We’re Good. We’re Easy to Work With.
WE’RE BIG
Our operation is built for large production volumes, oversized parts, and demanding production schedules.
Home to the largest zinc plating tanks in the U.S., allowing parts up to 27 feet long and 8,000 pounds to be plated as a single piece, ideal for long tubing, structural components, and large fabrications.
More than 30-barrel plating stations allow high volumes of small components to be processed efficiently with consistent coverage.
Our rack and barrel plating lines support large production volumes, processing more than 300 tons of material each day.
Large staging areas keep orders moving efficiently through receiving, plating, inspection, packing, and shipping.
Ten truck docks allow full trailer loads to be received and shipped without slowing other orders.
WE’RE GOOD
Our finishes are applied for performance through controlled processes, continuous testing, and an experienced team.
ISO 9001:2015 Certified Quality System
Documented procedures, controlled processes, and full traceability help maintain consistent finishes across orders. Gatto has maintained our ISO certification for over 20 years.
In-House Laboratory & Testing
Our quality lab monitors plating bath chemistry, performs regular salt spray testing on production samples, and supports ongoing testing for new products and process improvements.
Daily Bath Monitoring
Plating baths are tested every day to maintain proper chemistry balance, monitor finish performance, and ensure consistent finishes across orders.
Quality Checks Throughout Processing
Parts receive in-process quality checks so we can resolve issues before they reach final shipment.
Specification Support
We work with electroplating specifications every day and can help review drawings and clarify coating requirements.
Custom Rack Designs
Racking is designed around each part’s geometry to support proper current flow and achieve consistent plating coverage.
50+ Years of Plating Experience
Decades of plating experience means we understand how finishes react on different part types and surfaces, allowing potential issues to be identified and addressed early.
WE’RE EASY TO WORK WITH
Clear communication, reliable turnaround, and a team that works like an extension of yours.
Easy to Reach
Our customer service team includes experienced staff dedicated to quoting, order processing, and shipping who are easy to reach and quick to respond.
Reliable Status Updates
Our team works closely with production and can provide reliable updates on the status of your order.
Fast, Predictable Turnaround
Most standard zinc plating orders ship within 5 business days or less, and zinc-nickel within 7 business days or less, depending on part type and processing requirements.
Local Pick-Up & Delivery
Our trucks run daily routes throughout the Chicago area, making it easier to move parts between facilities without relying on outside carriers.
Nationwide Shipping
We work with manufacturers across the U.S. and can help coordinate freight, ship directly to your facility, or drop-ship finished parts to your customer.
Additional In-House Services
To support production needs beyond plating we also offer:
- Hydrogen Embrittlement Relief Baking
- Cleaning & Degreasing
- Acid Pickling
- Custom packaging and wrapping
- Bright Dipping of Brass & Copper
Located in Chicago, we reach 65% of the U.S. in a day, lowering freight costs, reducing lead times, and enabling direct shipping to your customer.
With 210,000 sq. ft., we process full truckload orders efficiently, keeping parts organized and on schedule with dedicated staging, processing, and tracking.
Flaking, bleed-out, poor adhesion, we catch plating issues early before they turn into costly problems.
From fast quotes to clear answers, we simplify the plating process so you can focus on the rest of your project.
Contact Our Plating Experts
Whether you know exactly what you need or just need to talk it through, we’re here to help with quick turnaround times and expert guidance.